Steel Machine Building Turnkey projects Infrastructure: Highway construction
 
 
   
 
Ultra High Power Electric Arc Furnace at Kalwe
 
   
   
 
Ladle Refining Furnace at Kalwe
 
 
   
 
Vacuum Degassing at Kalwe
     
     
 
 
Fully Automatic Wire Rod Mill at Kalwe
  
   
 
Mini Blast Furnace at Hospet
 
   
   
 
Energy Optimizing Furnace at Hospet
     
     
 
 
Continuous Casting at Kalwe
   
   
 
  Easy Draw Continous Cooling System for wire rods at Kalwe
 
 
Steel Plant of Mukand Ltd at Kalwe near Mumbai, Maharashtra is India's most modern electric arc furnace complex. It is equipped with a state-of-the-art ultra high power furnace, with computerized process controls, scrap pre-heating arrangements operating on a heat recovery system with facilities for eccentric bottom tapping, oxy-fuel burners and ladle refining furnace.


The bar mill, with its walking beam type cooling bed is the state-of-the-art type and so is the fully automatic wire rod mill and so is the eight-strand, no-twist block mill.

Mukand Ltd.'s steel plant uses ‘easy draw continuous cooling' system for wire rods. Blooming mill facilities include a walking beam furnace, automatic screw down system and computerised process controls. The bright bar unit is equipped with modern facilities including heat treatment furnaces for bars and coils and facilities for spheroidised annealing for coils.

Steel Plant at Hospet, Karnataka makes steel using mini blast furnace technology, with iron ore and metallurgical coke as major inputs. Hot metal from mini blast furnace is converted into steel using energy optimizing furnace technology. The plant is equipped with bloom and billet caster (10/18 and 9/16 m radius respectively), with modern process controls including auto mould level control and electro magnetic stirrer.
 
   
 
   
 
   
   
   
 
Major Shop Facilities
   
 
Structural Fabrication
  


CNC profile cutting machine
Plate bending machine
 
   
CNC Optical Profile Cutting Machines
Air Plasma Cutting Machines
Plate Shearing Bending Machines
Plate Section Straightening Machines
CO2, MIG, MMAW,SAW,FCAW, TIG Welding Machines

Shot Blasting Machine
   
   
 
Machine Shop
   
 
Horizontal Boring Machine
Light Machine Shop
   
 
   
Horizontal Boring Machine upto 205mm spindle dia
Vertical Boring Machine upto 8.5 M Table dia
Plano Milling Machine upto 8 M x 2.5 M x 1.8 M job size
Gear Hobbing Machine upto 16 module 1.6 M job dia
Lathes ( Jobs upto 6 mtr length)

 

   
 
Heavy Castings Dept.
     
 
Melting and Refining Facilities
Pouring and Teeming Facilities
 
   
 
Casing
   
40T Capacity Ultra High Power Furnace, Ladle Refining, V D/ V O D
   
   
 
 
Valve body
   
Slide Gate Ladle operated by Hydraulic Power Pack
Purging of Liquid Metal by Argon gas
   
   
   
 
Core Shop Facilities
Pouring and Teeming Facilities
 
   
 
  Grinding rings
   
Continuous Sand Mixer
Sand Reclamation System
   
   
   
Six moulding pits
Box Moulding facility for smaller castings
   
   
   
 
Fettling Shop Facilities
Heat Treatment Facilities
     
 
   
   
Pneumatic Chipping Machines
Grinding & Welding Machines
Cutters
Gouging Facilities
Shot Blasting Facilities
   
 
Grinding balls
   
100T Capacity oil fired Furnace of Size 10M x 7M x 3.6M ht
Box Moulding facility for smaller castings
   
   
   
 
Handling Facilities
Heat Treatment Facilities
 
   
   
17 EOT Cranes upto 75T capacity
Single piece handling upto 125 T
Cutters
Gouging Facilities
Shot Blasting Facilities
   
   
Bogie Hearth Furnaces
Stress Relieving Furnaces
Sorbitising facilities
   
   
 
Miscellaneous Facilities
 
   
Shot blasting facility
Hydraulic Presses
Testing Facilities
 
   
 
india based manufacturer of stainless steel, india based manufacturer of alloy steel, stainless steel billets, exporter of hot rolled bars, exporter of alloy steel billets, manufacturers of special steel wire rods, manufacturers of bright bars, india based manufacturer of bars, heavy steel castings, exporters of heavy steel castings, manufacturers of heavy steel castings, exporters of blooms, exporters of hot rolled bars, exporter of special steel billets, exporter of stainless steel billets, manufacturers of special steel wire rods india, manufacturers of bright bars india, manufacturer of bars india, manufacturers of heavy steel castings india
 
 
Equipments used include crushing plants, concrete batching plants, asphalt mix plants, concrete pavers, complete range of earthmoving equipment and tippers etc
   
   
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